Innovation in plastics processing: BKB Precision introduces ultrasonic inserts placing
At BKB Precision, we are always looking for the latest techniques and innovations that enable us to stay ahead in the plastics machining industry. We constantly challenge ourselves to make the “impossible” possible and push existing boundaries. This pursuit has once again brought us to a new milestone: we are proud to introduce ultrasonic insert placement in plastic products.
Ultrasonic insert placement
Ultrasonic inserts placement is an advanced technique that uses sound waves with a frequency as high as 20,000 megahertz or higher to integrate inserts into plastic products. These ultrasonic vibrations generate localized heat, which fuses the plastic material where the insert is inserted. This anchors it quickly and securely without the need for additional threading or bonding.
Ultrasonic insert placement has many advantages over normal insert placement. The biggest advantage is that this technique allows inserts to be placed in plastic products with thin wall thicknesses, a process that is often difficult or risky with traditional methods because of the risk of cracking or deformation. In addition, the results are more consistent and reliable, contributing to the overall quality and strength of the final product.
Nexus Ultrasonic Servo Welding machine
The Nexus Ultrasonic Servo Welding machine allows us to place inserts with unprecedented precision and reliability. With features such as advanced control over pressure, temperature and positioning, this machine offers consistency and quality even with complex designs and thin wall thicknesses. The benefits? Faster processing time, firm anchoring without material damage and a finished product that meets the highest standards for durability and performance.
Find out all about the benefits of ultrasonic insert placement
At BKB Precision, we are happy to share our knowledge and experience about the new ultrasonic inserts placement technique. Whether you are working with thin plastic wall thicknesses or looking for a more efficient way to place inserts, this new technology can add significant value to your products. Contact us to find out what we can do for your specific project.
